{"id":44840,"date":"2018-04-13T11:04:00","date_gmt":"2018-04-13T15:04:00","guid":{"rendered":"https:\/\/groupeagf.com\/en\/the-network\/uncategorized\/standardizing-processes"},"modified":"2024-05-07T15:31:16","modified_gmt":"2024-05-07T19:31:16","slug":"standardizing-processes","status":"publish","type":"post","link":"https:\/\/groupeagf.com\/en\/the-network\/innovation-2\/standardizing-processes","title":{"rendered":"Standardizing processes"},"content":{"rendered":"<div>\n<h3>Breaking down the silos<\/h3>\n<p>Without a standardized framework, large organizations tend to operate in silos. To optimize productivity, employees&rsquo; activities must instead be designed as interdependent processes that are focused on a common goal: success.<\/p>\n<p>With this in mind and with support from Inno-Centre, AGF&rsquo;s Innovation Department has assumed responsibility for standardizing, updating and balancing the company&rsquo;s existing processes. One component of this major project deals with standardizing work methods for operators at the Armabec and Acier AGF plants in Longueuil. The aim was to come up with standard work documents so that the operators have everything they need to do their job well.<\/p>\n<h3>Approach<\/h3>\n<p>&#8211; <strong>Prioritize the processes<\/strong> in which employees are likely to make mistakes if they lack a proper reference. Together with the plant management, it was decided to focus on benders, cutters and shunters.<\/p>\n<p>&#8211; <strong>Designate&nbsp;teams <\/strong>to design the standards. The teams consists of a plant supervisor, the most highly qualified machine operators and a coordinator\/writer in the Innovation Department.<\/p>\n<p>&#8211; <strong>Define a standard format <\/strong>that is simple to create, understand and update as the process changes.<\/p>\n<p>&#8211; <strong>Draft the standard<\/strong> on the floor, working with those who are directly affected. Two standards were written for each function: work instructions and an audit document for newly hired employees.<\/p>\n<p>&#8211; <strong>Verify the standard<\/strong> with other qualified operators and other supervisors for each shift.<\/p>\n<p>&#8211; <strong>Test the standard<\/strong>. The test was done first with a qualified operator and then with a new employee.<\/p>\n<p>&#8211; <strong>Distribute the standard<\/strong>. Share the standard with all employees and display it on the machines.<\/p>\n<h3>Long-term objectives<\/h3>\n<p>1- &nbsp; Define the operating time. The work must be completed within a given timeframe. If this time is exceeded, it means there is a loss somewhere (for example: alterations required, breakdown, etc.) Problems can thus identified and dealt with as they arise.<\/p>\n<p>2-&nbsp;&nbsp; Identify standard stock. This is a matter of defining what is strictly necessary for operators to have on hand to do their job.<\/p>\n<p>If you have any questions or suggestions about work standards, contact the Innovation and Continuous Improvement Department at <a href=\"mailto:innovation@agfroup.com\">innovation@agfroup.com<\/a>.<\/p>\n<p><img decoding=\"async\" alt=\"\" src=\"https:\/\/groupeagf.com\/wp-content\/uploads\/2024\/05\/Ligne_bleue_separation_version_e-2097.jpg\" style=\"height:67px; width:400px\" title=\"\"><\/p>\n<h2><strong>ESTANDARIZACI&Oacute;N DE LOS PROCESOS<\/strong><\/h2>\n<h3>Romper los silos<\/h3>\n<p>En las grandes organizaciones, sin un marco normalizado, tenemos tendencia a funcionar en silos. Sin embargo, para optimizar la productividad, las actividades de cada uno deben ser m&aacute;s bien concebidas como procesos interdependientes y orientados hacia un objetivo de &eacute;xito com&uacute;n.<\/p>\n<p>Para hacerlo, con el apoyo del grupo Inno-Centre, el Departamento de Innovaci&oacute;n de AGF tom&oacute; la responsabilidad de estandarizar, poner al d&iacute;a y equilibrar los procesos existentes en la empresa. Uno de los componentes de este gran proyecto es sobre la estandarizaci&oacute;n de los m&eacute;todos de trabajo de los operadores de las f&aacute;bricas de Armabec y de Acier AGF en Longueuil. El objetivo es dise&ntilde;ar documentos est&aacute;ndar de trabajo para que los operadores cuenten con todo lo necesario para realizar bien su trabajo.<\/p>\n<h3>M&eacute;todo<\/h3>\n<ul>\n<li><strong>Darle prioridad a los procesos<\/strong> en los cuales los empleados pueden equivocarse si no cuentan con una buena referencia. Junto con la direcci&oacute;n de la planta, se eligieron los obreros de doblado, de corte y los conductores de tractores de patio (<em>shunters<\/em>).<\/li>\n<li><strong>Designar los equipos<\/strong> de concepci&oacute;n y de est&aacute;ndares: los equipos estar&aacute;n formados por un supervisor de planta, los operadores mejor calificados sobre la m&aacute;quina y de un coordinador\/redactor del Departamento de Innovaci&oacute;n.<\/li>\n<li><strong>Definir un formato de est&aacute;ndar<\/strong> que sea f&aacute;cil de crear, comprender y actualizar conforme el proceso cambie.<\/li>\n<li><strong>Redactar un est&aacute;ndar<\/strong> en el piso con los primeros interesados. Dos est&aacute;ndares ser&aacute;n redactados para cada funci&oacute;n: una formaci&oacute;n de trabajo y un documento de auditor&iacute;a para los empleados reclutados recientemente.<\/li>\n<li><strong>Verificar el est&aacute;ndar<\/strong> con los dem&aacute;s operadores calificados y los dem&aacute;s supervisores de cada turno de trabajo.<\/li>\n<li><strong>Probar el est&aacute;ndar<\/strong>. La prueba se realiz&oacute; en primer lugar con un operador calificado y despu&eacute;s con un empleado nuevo.<\/li>\n<li><strong>Difundir el est&aacute;ndar<\/strong>. Compartir el est&aacute;ndar con todos y pegarlo sobre las m&aacute;quinas.<\/li>\n<\/ul>\n<p>Objetivos a largo plazo<\/p>\n<ol>\n<li>Definir una duraci&oacute;n. El trabajo debe ser realizado en un tiempo determinado. Si se sobrepasa el tiempo, eso significa que hay una p&eacute;rdida en alg&uacute;n lado (por ejemplo, retoques necesarios, aver&iacute;as, etc.) De esta manera se pueden descubrir los problemas y tratarse conforme sea necesario.<\/li>\n<li>Identificar las existencias est&aacute;ndar. Se trata de definir lo justo necesario que los operadores deber&aacute;n tener a la mano para realizar el trabajo.<\/li>\n<\/ol>\n<p>&iquest;Tiene alguna pregunta o sugerencia respecto a los est&aacute;ndares de trabajo? Comun&iacute;quese con el Departamento de Innovaci&oacute;n y Mejora Continua en la siguiente direcci&oacute;n: <a href=\"mailto:innovation@agfroup.com\">innovation@agfroup.com<\/a><\/p>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Breaking down the silos Without a standardized framework, large organizations tend to operate in silos. [&hellip;]<\/p>\n","protected":false},"author":0,"featured_media":44835,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[233],"tags":[],"class_list":["post-44840","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-innovation-2"],"acf":[],"_links":{"self":[{"href":"https:\/\/groupeagf.com\/en\/wp-json\/wp\/v2\/posts\/44840","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/groupeagf.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/groupeagf.com\/en\/wp-json\/wp\/v2\/types\/post"}],"replies":[{"embeddable":true,"href":"https:\/\/groupeagf.com\/en\/wp-json\/wp\/v2\/comments?post=44840"}],"version-history":[{"count":2,"href":"https:\/\/groupeagf.com\/en\/wp-json\/wp\/v2\/posts\/44840\/revisions"}],"predecessor-version":[{"id":57447,"href":"https:\/\/groupeagf.com\/en\/wp-json\/wp\/v2\/posts\/44840\/revisions\/57447"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/groupeagf.com\/en\/wp-json\/wp\/v2\/media\/44835"}],"wp:attachment":[{"href":"https:\/\/groupeagf.com\/en\/wp-json\/wp\/v2\/media?parent=44840"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/groupeagf.com\/en\/wp-json\/wp\/v2\/categories?post=44840"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/groupeagf.com\/en\/wp-json\/wp\/v2\/tags?post=44840"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}